SINAMICS V90PN Position Control with HSP in S7-1500
SINAMICS V90PN Position Control with HSP in S7-1500
This application example demonstrates how to implement position control using the SINAMICS V90PN servo drive together with a SIMATIC S7-1500 controller.
The solution enables precise positioning tasks for industrial machines using the motion control capabilities of TIA Portal.
The configuration shows how PLC-based motion commands interact with the servo drive to control axis movement, positioning accuracy, and system feedback during operation.
Application Overview
The example illustrates how the SINAMICS V90 PN servo system can be integrated with an S7-1500 PLC to perform accurate positioning operations in automation systems.
The PLC controls the drive through motion commands while the drive executes the positioning process and provides feedback signals for monitoring and diagnostics.
This architecture is commonly used in machines that require reliable and repeatable positioning tasks.
Motion Control Concept
Position control is achieved by combining:
- SIMATIC S7-1500 PLC
- SINAMICS V90PN servo drive
- SIMOTICS servo motor
- TIA Portal engineering platform
The PLC generates motion commands and the drive performs the positioning movement while monitoring speed, torque, and position feedback.
Control Architecture
In this system architecture:
- The S7-1500 controller manages the machine logic.
- The SINAMICS V90 PN drive executes servo control functions.
- Communication between the PLC and the drive occurs through the PROFINET network.
The PLC sends motion commands while the drive returns status information such as position, velocity, and fault signals.
Position Control Workflow
A typical motion cycle includes:
- PLC sends positioning command.
- Drive receives target position.
- Servo motor moves to the specified position.
- Feedback signals confirm the motion status.
- PLC monitors completion and triggers the next operation.
This cycle ensures accurate and repeatable movement within automated systems.
Engineering in TIA Portal
The application example shows how to configure the system in TIA Portal.
Typical engineering steps include:
1️⃣ Add the S7-1500 PLC to the project.
2️⃣ Configure the SINAMICS V90 PN drive in the hardware configuration.
3️⃣ Establish PROFINET communication between controller and drive.
4️⃣ Configure axis parameters and motion control settings.
5️⃣ Implement PLC program blocks for motion commands.
After configuration, the PLC program can control the servo axis directly.
Typical Industrial Applications
Position control using SINAMICS V90PN is widely used in:
- Packaging machines
- Pick-and-place systems
- Assembly machines
- Conveyor positioning systems
- CNC or motion-based equipment
These applications require precise movement and reliable motion control.
Key Benefits
✔ Accurate positioning for industrial automation
✔ Seamless integration with SIMATIC controllers
✔ Flexible engineering using TIA Portal
✔ High reliability for machine builders and OEMs
✔ Scalable motion control architecture
